JUKI KE-3010AL: Advanced SMT Machine for Precision Manufacturing

JUKI KE-3010AL: Advanced Chip Mounter Machine for Precision Manufacturing

The JUKI KE-3010AL is a high-speed mounting machine with the following main specifications and features:

1. Basic Technology: It utilizes JUKI's fundamental technology with independent XYZ-axis control, where each nozzle's vertical movement (Z-axis) and rotation (θ-axis) are controlled by independent AC servo motors, enabling precise height and angle control.

2. Component Mounting Range: Capable of mounting various shapes of components, from 0402 (01005 metric) chips to 33.5mm square PLCC, SOP, QFP, etc.

3. Component Detection Features: Includes chip stand-up check, odd-shaped component check, component drop check, and post-mounting component check, using laser to inspect the entire process from component pickup to placement, enhancing mounting quality.

4. Closed-Loop Control: The XY mechanism uses JUKI's proprietary AC servo motors and linear encoders for full closed-loop control, achieving high-speed and high-precision mounting.

5. Image Recognition Technology: Employs multi-nozzle image recognition function 'MNVC (Multi-Nozzle Vision Centering)', significantly improving the mounting speed of small-pitch ICs or odd-shaped components (such as FBGA, connectors, etc.).

6. Component Mounting Speed: Chip components can reach up to 23,500 CPH (Chip Placement per Hour) under optimal laser recognition conditions and 18,500 CPH according to IPC9850, with IC components reaching 9,000 CPH using the MNVC option.

7. Component Mounting Accuracy: Laser recognition accuracy is ±0.05mm (Cpk≧1), and image recognition accuracy is ±0.04mm.

8. Component Types: Can install up to 160 different types of components using electric double-track tape feeders.

9. Operation Convenience: Simplifies the production preparation process, allowing operators to complete necessary tasks following step-by-step instructions.

10. Non-stop Operation: In case of component depletion, the equipment continues to operate without stopping, allowing continued production from the other side's feeder.

11. Long Board Correspondence: By double-passing the board, the X-direction board size can be expanded to meet the needs of boards of different lengths.

12. Production Preparation Support Function: Using the component measurement function, actual measured component dimensions, pin count, and pitch can be directly input, simplifying the creation of component data.

13. Customized Nozzles: Customizable according to user needs for a variety of odd-shaped components.

14. High-Speed Mounter KE-3010A: An upgraded version of"KE-2070", it is the first model in the KE series to support chip mounters with electric feeders, adopting"high-speed continuous image recognition"technology, significantly improving the mounting speed of IC components.

15. Support Systems: Such as IS-Lite and IFS-NX, used to improve the overall productivity and manufacturing quality of the production line, reducing costs through efficiency.

These specifications and features make the JUKI KE-3010AL a highly flexible and efficient mounting solution suitable for high-speed mounting needs of a variety of electronic components.